DC Fast Charging DC

60–80 kW DC Charging Pile

Mid-range DC fast charger delivering 60–80 kW for EV charging stations, commercial car parks, and fleet depots. Forced air cooling (≤65 dB), full touch screen, automatic fault cutoff, OCPP remote monitoring.

60–80 kW DC Charging Pile

Overview

The Klitv 60–80 kW DC fast charger occupies the mid-range of the commercial charging market — delivering meaningfully faster sessions than entry-level 20–40 kW units while remaining within the grid and civil infrastructure budget of most commercial car park and fleet depot projects.

At 80 kW, the charger adds approximately 350–400 km of range in 30 minutes for vehicles with sufficient battery capacity and DC charge acceptance — covering virtually all modern BEVs. This makes it suitable for retail and commercial sites where shoppers or visitors dwell for 30–60 minutes, as well as fleet operations that require partial charges between shift cycles.

Technical Design

Noise Reduction vs. Entry-Level DC

The 60–80 kW unit achieves a maximum noise level of ≤65 dB at 1 metre — 15 dB quieter than the 20–40 kW unit. This reduction comes from a larger forced-air cooling system with slower-spinning, higher-capacity fans rather than the smaller high-speed fans required in the more compact 20–40 kW enclosure. For deployments in noise-sensitive environments — shopping centres, hotel car parks, residential complexes — the 60–80 kW unit is the preferred DC option.

Fault Management and Remote Control

A key operational feature is the comprehensive remote fault management system. When any protection event occurs (overvoltage, overcurrent, overtemperature, short circuit), the charger:

  1. Automatically cuts off output to the vehicle
  2. Logs the fault with timestamp, fault code, and session data
  3. Sends an alarm notification to the connected CMS
  4. Waits for either automatic recovery (for transient faults) or remote reset via CMS

This automated fault response prevents vehicle damage and reduces the operator response time from site inspection to remote diagnosis and resolution — critical for unmanned public sites.

Remote Monitoring Integration

The unit continuously uploads session data to the connected CMS including:

  • Real-time power delivery (kW)
  • Session energy (kWh)
  • User authentication (IC card or QR transaction ID)
  • Fault and alarm events
  • Revenue and billing records

The CMS can also send remote commands including scheduled start/stop, charging profile adjustments (SetChargingProfile via OCPP), and remote reboot.

Use Case: Commercial Car Park Deployment

A typical 60–80 kW deployment for a 200-space commercial car park might consist of:

  • 8× 60–80 kW DC units covering the highest-demand bays (near car park entrance, premium spaces)
  • 30× 7 kW AC units for standard bay coverage
  • OCPP CMS managing all 38 units from a single dashboard
  • Dynamic load balancing preventing total site draw from exceeding the building’s grid connection

The DC units serve drivers who arrive with low charge and need a meaningful top-up in 30–45 minutes. The AC units serve drivers who park for 2+ hours and can accept slower charging. This mixed architecture maximises the number of chargeable bays per unit of grid capacity.

Deployment Specifications

Grid Requirements

The 80 kW unit requires a three-phase 380V supply with a minimum 160A per-phase capacity at the distribution board. Cable run calculations should account for voltage drop over the cable length to the charger.

Civil Works

The 750 × 500 mm footprint requires a concrete pad or surface-mounted plinth. Cable entry is from the base of the unit. All civil and electrical installation specifications are available in the installation manual provided with each unit.

Frequently Asked Questions

What deployment scenarios is the 60–80 kW charger best suited for? +

The 60–80 kW range is the commercial standard for retail and service-sector charging — shopping centres, supermarkets, hotels, parking garages, and fleet depots. At 60 kW, a typical EV adds 200–250 km of range in 30 minutes, matching a standard retail dwell time.

How many vehicles can a single 60 kW charger serve per day? +

With an average session of 30–40 minutes and 16–18 operational hours per day, a single 60 kW gun can serve approximately 25–30 vehicles daily. At 80 kW with shorter sessions, throughput increases to 30–35 vehicles per gun per day.

Can this charger integrate with an existing CMS platform? +

Yes. The unit is OCPP 1.6 compliant and connects to any OCPP-compatible charge management system, including third-party platforms. The SetChargingProfile command enables dynamic load sharing across multiple units on a shared grid connection.

What grid supply is required for the 80 kW model? +

The 80 kW model requires a three-phase 380 V supply with a minimum 160 A per-phase capacity at the distribution board. A dedicated circuit from the main board is recommended for reliable performance.

Is dual-gun configuration available? +

Yes. Dual-gun configurations allow the unit to serve two vehicles simultaneously, with the available output shared between guns. This maximises bay utilisation at busy commercial sites.

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